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Manufacturing Steps?

Fabrics Outsourcing

We receive fabric from overseas textile manufacturers in large bolts with cardboard or plastic centre tubes or in piles or bags.

Fabric Relaxing

“Relaxing” refers to the process that allows the material to relax and contract prior to being manufactured. This step is necessary because the material is continually under tension throughout the various stages of the textile manufacturing process, including weaving and dyeing processes.

Spreading, Form Layout, and Cutting

After the fabric has been relaxed, it is transferred to the spreading and cutting area of the garment manufacturing facility. The fabric is first to cut into uniform plies and then spread either manually or using a computer-controlled system.

Embroidery and Screen Printing

Embroidery and screen printing are two processes that occur only if directly specified by the customer; therefore, these processes are commonly subcontracted to off-site facilities.

Sewing

Stitching or sewing is done after the cut pieces are bundled according to size, colour and quantities determined by the sewing room.

Checking

It is realistic to assume that however well checking or quality control procedures operate within a factory there will always be a certain percentage of garments rejected for some reason or other. The best way to carry out quality checks is by Establishing a standard as a criterion for measuring quality achievement.